Well after playing with the idea of using plastic for my new adult / sub adult racks, I have found out some interesting info.
Plastic is expensive, best prices I've found locally are:
PVCX 3/8" 4x8 sheet - $126
PVC 1/4" 4x8 sheet - $114.88 Not indicated as foam core, may be solid
ABS 1/4" 4x8 sheet - $79.04
Melamine 3/4" 4x8 sheet - $26.90
Playing with the design and going modular to best utilize the 4x8 sheets I came up with the following designs:
CB39 tub lidless racks-
Plastic = 1-8 slot and 1-4 slot = 72" (no riser or wheeled base) 12 total slots
Melamine = 1-3 slot and 2-4 slot = 73 1/4" (includes a 3 inch riser) 11 total slots
CB110 tub lidless racks-
Plastic = 1-7 slot and 1-4 slot = 75" (no riser or wheeled base) 11 total slots
Melamine = 1-3 slot with riser, 1-4 slot and 1-3 slot = 75 1/4" (includes a 3 inch riser) 10 total slots
Both plans (plastic / melamine) would require 9 sheets of material to build the rack. Actually with some ideas from Chris, I think I'd need another sheet for the plastic rack.
Bottom line not including tubs or heat tape:
Plastic, 12 CB39 slots and 11 CB110 slots = $790.40 or $34.36 per slot.
Melamine, 11 CB39 slots and 10 CB110 slots = $280 (including edge banding) or $13.33 per slot.
Pros/cons:
Plastic - coolness factor is high, no worry about moisture, get a couple extra slots. Would take more machining and many more pieces to assemble. Would need to solvent weld hundreds of pieces together or go with thicker more expensive material. Also have a shop nearby that has CNC capabilities and supposedly don't charge a lot for the service. Definitely more expensive.
Melamine, - Still would look great, two less slots for the pair of racks. Heavier so would be making more modules to create stack. Significantly cheaper and I already have all the experience I need to mill the stock and cut the recesses for flexwatt.
HMMMMMMMM, still leaning towards the melamine.
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Thanks,
Dave "Rainbows-R-Us"
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