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DIY Rack - MDF

JMo Oct 17, 2009 10:49 AM

I need to build another rack since my collection is growing and I'm running out of space. The previous rack I built I used melamine for the shelves. I was thinking of using MDF this time for the shelving since I can get precut pieces at my local Lowe's. Anyone have any experiences using MDF? Can I use it safely in place of melamine? Can I attach flexwatt directly to the MDF with aluminum tape safely?(I control the heat using a Ranco thermostat)

Any suggestions and/or advice will be appreciated.

Thanks,
Jim

Replies (9)

StevenOrndorff Oct 17, 2009 09:35 PM

If mdf isn't sealed extemly well ANY moisture will make it swell. It also will probably need support around the edges of each shelf if there is going to be much weight on them. Screws or nails tend to spit mdf when shot in the sides of it. I use 1/2 inch plywood for all my enclosures. It holds up better. Stronger and less water problems

JMo Oct 18, 2009 06:18 PM

Thanks for the reply, I appreciate it. Using 1/2" plywood, can I attach the flexwatt directly to the plywood with aluminum tape? I presume with a thermostat it would be safe? Also, would I have to paint or seal the plywood or, can it be left in it's natural state.

Jim

StevenOrndorff Oct 18, 2009 08:32 PM

You will need to seal it. I don't know about the flex watt i'm trying to find some new heating methods myself

markg Oct 19, 2009 12:47 PM

IMO, melamine (melamine-coated particle board) likely the best wood material for a rack shelf. You can tape Flexwatt right down on it with no worries of warping, etc. To ignite melamine, the temps would have to be so high that the plastic box would first melt and your poor snakes would be in big trouble. In other words, worry about maintaining proper temps for the snakes, and don't worry about melamine catching fire. Flexwatt puts out relatively low heat compared to some products in your home, like toaster heat elements, hair driers, incandescent light fixtures, Dell laptops (lol).

The rack sides can be plywood or melamine. You can go with the open-rack design and use 2 side supports per rack side.

You can use wood strips (like 1x2s) or pieces of aluminum angle as the supports for the shelves so you don't have to screw into the sides of the melanine if you don't want to. Just make the shelf wide enough so the box below fits within the area between the shelf supports on the left and right side.

If you keep the lids on the boxes, the rack tolerances can be more relaxed.
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Mark

JMo Oct 19, 2009 01:47 PM

Mark - thanks for the response. The racks I have now I made with melamine shelving as you suggest; they work great. The Lowe's nearby does not carry pre-cut melamine shelving, only precut mdf hence my question regarding using mdf instead of melamine; I do not have a circular or table saw to cut the large pieces of melamine into appropriate shelf sizes. I would prefer the melamine shelves, but I'm looking for an alternative that would avoid cutting.

Thanks again, I may just have to go visiting some additional Lowe's and Home Depot's in other towns and see what I can find.

Jim

markg Oct 20, 2009 01:37 PM

Oh, I understand.

My advice then is to contact some cabinet shops. You would be surprised at what they will sometimes do for a reasonable price. They may be willing to provide you with melamine shelves cut to your specs w/o building the rack. And cabinet shop melamine is better than store-bought. Worth a try anyway.

Or do what alot of us do - buy ready-made plastic or metal racks. Easier to move around, no worries with moisture.
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Mark

Brandonsthaman Oct 21, 2009 07:33 AM

Jim,

I'm pretty sure that Lowe's will cut the melamine sheets down for you. I know Home Depot will... I think it's something like the 1st cut is free and then $.25 per cut after that...

Brandon

JMo Oct 22, 2009 06:52 AM

Brandon - thanks for the reply. I'll look into your suggestion.

Thanks,
Jim

mfoux Oct 20, 2009 06:30 AM

I built one of my four racks out of MDF (the other 3 are melamine). It sucked.

It didn't stay square, cracked, etc. Swelling and contracting was a problem. I ended up using it as a shelf in my laundry room.
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