1 - Final dimensions on it are approximately:
48in wide by 24.75in deep by 33in tall (including casters, 30.5in without)
2 - In the future I may counter sink the screws more, that would have solved the problem I would have had with the staining.
3 - Because of the way I designed the bottom to go on, I had to put the back brace on the inside, but like Chris said, I don't think it will be very noticeable once I get all the lizard furniture in there.
4 - I am attaching a picture to the bottom of the post that should make it easier to see how the pieces went together. The 2 front pieces attached to the inside of the sides, but everything else attached to the outsides. The bottom is under the sides, the top, on top of them, and so on. I had the bottom cut 3/4 of an inch deeper than the top so that the back piece could rest on top of it, and still be screwed to the outside of the sides. In words it sounds complicated, I think the picture will make it clearer.
5 - For the inside of the cage I used oil based polyeurothane, for the inside I used water based interior paint. The normal standard kind. I don't think this will effect the lizard in any way since none of the interior portions are painted. Though a different brand than what I usually use when redoing furniture, it is the same type of paint. Is there often a problem with paint and the lizards?
Thanks again! It has proven to be a fun project and will be even easier the next time.
Elizabeth

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1.0 Uro Archimedes
0.0 Fish
0.1 Sulcata Minnie
1.1 Iguanas Flik and Loki
0.1 Newfoundland Jasmine
0.1 Feline Winter
Indiana & Wisconsin