>>>>>>What ever you decide on, plan on things failing (t-stats and such) SSnorkel came close to a fire. So now he decides to cover the h-tape with metal, if things fail again all that heat build up will be transferred to the combustible material, instead of being transferred between two materials. The only problem with h-tape, is the possibility of a build up of heat,(provided its been properly connected) this is prevented by allowing for the heat to escape. I'm in the trades and have a good understanding as to how things work. Who are you going to listen to the guy who nearly burns down his setup (which i can hardly believe he is giving advice), but it does help collaborate my point. I just write this so others will understand how to properly use the material, and refute poor advice, although well meant i'm sure. I mean no offense, but unless one has really researched this topic they should not be giving advice. Do the research yourself, so you can be sure of the facts. I could be wrong, but not likly, at least on this topic. Clint
I'm assuming you're a "mason" as in bricklayer, not "mason" as in freemason, correct? If that's the case... no offense but I wouldn't give electrical/carpentry advice from a mason any more weight than I would roofing advice from a plumber!
Since you still seem to have problems with reading comprehension, I'll note: I never suggested that metal was an insulator! In fact, I said exactly the opposite: I was "using metal as a way of distributing heat and keeping the heat tape from getting damaged". What I suggested was that air was an insulator, and a pretty good one at that! That's why you're using two pieces of 11-inch wide heat tape whereas my setup only needs one. Since you neglected to reply to my question about temperatures, I can only assume you admit that your setup is hugely inefficient.
Personally, I'd like to see the "specs" you're reading on mylar heat tape. Is your comprehension there as good as it is with my posts? As I'm sure you're aware, heat tape was originally designed for use in commercial greenhouses where it was difficult to get seeds to germinate and group during winner. The solution was to wire up some heat tape, run it down the entire length of your potting benches, then place palettes of seedlings directly on the tape. Of course, the manufacturer recommends, as I do, that you control the temperature using a thermostat, rheostat, or other device.
Empirically, I think you'd have to say that my design works. I've had the rack going continuously for 9 or 10 years and I've never had a single problem with it. And let's not forget that I didn't come up with the design myself: I stole most of it from folks like Bob Clark, Dave and Tracy Barker, Bill and Kathy Love, Kevin McCurley, etc.
Yes, I'll admit that your design is safer if a thermostat fails in the 'on' position. But...I've had almost a dozen thermostats running continuously that same 9-10 year period. In that time, I've had a single failure of one cheap thermostat, which I wouldn't recommend anyone use. And that failure was not related to the rack designs we're discussing! Even when the failure occured, nothing bad happened. As you yourself admitted: heat tape doesn't get very hot. At the 120-degrees you specify, it's cooler than a radiant heat panel, 60-watt light blulb, ceramic heat emitter, the average 300-watt halogen lamp, or the hot water coming out of your faucet! Runaway heat tape may melt your plastic boxes, but it's far less likely to start a fire than any of the other items I just listed...
Finally, I think you're the one that needs to check your ego, do a bit of research, and broaden your horizons. Maybe you don't know everything? In the meantime, send me your phone number. You can hold your breath waiting for me to call and tell you that my house has burned down due to the way I'm using heat tape 