I like plywood's athstetics, but need high water and scratch resistance on the inside. Ideas?
Thinking back to your Uroplatus terrarium, I find it hard to imagine you'd like a birch exterior and showboard interior of any kind.
My preference of cage interiors fall into one of two categories. Those that are basically permanent and those that are easily replaced or repaired.
For a permanent interior suitable for Corucia zebrata, there are FRP board and epoxy resins. I don't like the looks of FRP but maybe it's acceptable to you. You're familiar with epoxy and I understand it is very scratch resistant. I have seen it used in large monitor cages and it has held up well.
Regarding replacable interiors, I can't really think of any that would be suitable for Corucia. I suppose you could hang cheaper showerboard in a way that it could be taken down and replaced.
I'm currently researching catalyzed lacquers and 3 part polyurethane finishes. They are fairly complex products that can only be sprayed on but I have recently learned that specialty paint stores will mix up individual pressurized cannisters for small projects. There are two major advantages to these types of products.
First, they are more scratch and water resistant than oil-based polyurethane. As you probably know oil-based poly is close but just not quite good enough for certain reptile enclosures, especially if you're not experienced with laying on several thin layers. It can and does work fine, but if it does break down repairs are not easy and take a very long time.
And that brings up the other major advantage of catalyzed lacquers and 3-part polys. They are also much, much easier and quicker to repair than polyurethane. If parts of the cage did get beat up it would be very easy to remove the animals, spray on another coat or two, and have the animals back into the cage with in a few days. Not the case with poly or most 2-part epoxies.
A third advantage is that if you have access to decent spray equipment these products are very inexpensive. With the individual spray canisters the cost does go up.
I hope to stop by one of these shops this week. What I'm hoping for is something between polyurethane and epoxy in terms of cost but much easier to work with than both. I'm particuarly interested in quick cure times. I will let you know what I find out. Feel free to e-mail me about this.
Could you clarify the insulation on the subfloor and air space topics?
You need to include a foil faced insulation underneath the cage. This will block the radiant heat loss through the bottom of the cage. When this insulation is installed you need at least a 1/2" air space between the underside of the floor and the foil face. 1" is preferable. If you don't include this space the heat will simply move through the insulation via conduction. With the air space it converts back into radiant energy and the foil will reflect it.
Don't make the mistake that many do and just set their cage directly on the top of the insulation. This greatly reduced its effectiveness.
You can either use the foil-faced poly-iso insulation board or a strip of Reflectix.
Let me know if you need more information.
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Current snakes:
0.1 Gonyosoma oxycephala - (Silver/Yellow)
1.2 Gonyosoma oxycephala - (Green)
7.6 Gonyosoma janseni - (Black)
0.1 Gonyosoma janseni - (Black & Tan)