>>I'm building a plastic rack (HDPE) with Iris tubs. I was just wondering if anyone had any hints or ideas for me.
For HDPE I recommend cutting dados and then using silicone and rivets to hold the racks together. I do not recommend edge-joints for HDPE.
>>In particular, I'm curious how people get the best fit for the tubs i.e. they're snug enough that there's no gaps between the tubs and the rack, but they're not so snug that they bind up when you try to slide them out.
This is a very important issues, and one thatpeople seem to most regret not planning out.
One rule of thumb is to build too much gap rather than too little. It's always easier to fill too large of a gap than to remove material later. As plastic sags gap issues can become very important.
I shoot for 1/8" for most racks. More for heavy bodied snakes such as ball pythons, less for hatchling colubrid racks. Since this is for such a large tub I can only assume the species is large, so I'd say at least 1/8".
>>I will also be running heat cable under the tubs (laid into routed grooves in the plastic shelves). I'm not quite sure how much to run under each tub in terms of linear feet. I'll be using the Iris 9 1/4 gallon tubs (about 6"x18"x34". I'll be using a thermostat, but I'd rather not just have the heat too hot in a small area, or be wasting a bunch of heat cable on each level (if that makes any sense). So anyone who has used heat cable, I'd appreciate your input.
The beauty of heat cable is that you can run as much or little under each tub as needed. If you do this right your Tstat will not be all saving you from an overheating accident.
How much to put under each tub is difficult to answer, but very easy to change later.
-----
Current snakes:
1.1 Gonyosoma oxycephala - (Silver/Yellow)
2.2 Gonyosoma oxycephala - (Green)
4.3 Gonyosoma janseni - (Black)