>>1) Recessed ceiling lighting is very possible, I hadn't thought about that. Just the thought of the stereotypical clamp lamp sitting on a square of mesh on the roof of the cage gives me the willies.
I don't like that either. I build all of my cages with solid tops. If I need a lot of ventilation I just go with a false ceiling. I won't explain that to you since it's not relevant to Boa constrictor types.
>>2) About RHP, I know this is on par with "what wattage bulb do I need?" but what wattage panel do I need? I have never dealt with them at all. The room may very well drop into the low 60s through the winter, dealing with a 4' or 5' x 2' footprint. Is a recessed red or black light a viable alternative (cost effectively)?
When you have the cage somewhat constructed, give Bob Pound at Pro Products a call. He will give you more information than you need. And skip the red/black light unless you want some night time viewing.
One thing that Bob will tell you is to insulate the floor with some sort of foil faced product. This really has a huge effect.
>>3) Can I get Sintra at Home Depot or the other random construction supply places around? It sounds like some choice stuff.
For just a piece large enough to cover a cage floor, call around to local sign shops and say you need a 4'x2' (or whatever size) piece of Sintra. Once you finalize your design let us know and we can recommend the thickness. You can probably use 3mm (about 1/8"
.
>>4) Why would someone be uncomfortable with a direct plastic floor? If the cage sits directly on a solid surface the floor is merely a baricade from the floor or top of the cage below it. Sounds silly to me.
Some people just like the structural integrity of a floor. When used properly a floor will help keep a cage from racking and twisting. But there are ways to deal with this otherwise.
>>5) What do you prefer as an interior sealer? I'd really like to strike a balance between butt-ugly functionality dead sexy garbage.
I like a clear coat if the wood grain is at all interesting or nice. But they either tend to 1) somewhat expensive & need to be re-done ever few years in the case of waterborne poly, 2) expensive in the case of clear epoxies, or 3) a pain to apply and take months to offgass in the case of oil-based polys.
For a solid color in a snake cage I like the use of Vinyl film or Contact Paper. Read the cage building links at FineGTPs.com and see how they use Contact Paper. But if you like that design then I highly recommend the use of Vinyl film as it is so much more durable.
>>The boas are both adults, one being a male salmon, the other a female hog island.
Okay, I would build two cages, probably 4'x2' since neither of those will be very large.
>>If I do two cages then recessed lighting is not an option (the fixture protruding from the top of the bottom cage prevents a cage stacked on top).
There are many fluorescent fixtures that can be screwed directly to the top of the cage. That will allow your cages to be stacked.
>>Also I am looking at building it/them from quartersawn white oak, are there any toxicity issues I need to be wary of?
I wish I would have read that before writing up the reply about finishes. I would definately go with a clear coat to show off the oak grain.
However, I don't like use any solid wood stock in humid cages except for the face frame. For the actual carcass of the cage I prefer plywood since it is so much more dimensionally stable in the presence of climatic changes. Your cages will be hot and humid on the inside and cold and dry on the outside which can cause warping etc. Quartersawn oak won't be as bad, however.
Still I would use the GSWO for the face frame and plywood for everything else. The oak plywood might be hard to match to the face frame but I don't think it's that big of a deal.
If you're at all concerned about this then go to a cabinet supply shop and look for oak plywood with bookmatched sawn veneer instead of the typical radial sawn veneer.
Here is a cage I built from radial sawn veneer. You can see the dramatic grain in the back that might not match with the QSWO you have.

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Current snakes:
1.1 Gonyosoma oxycephala - (Silver/Yellow)
2.2 Gonyosoma oxycephala - (Green)
4.3 Gonyosoma janseni - (Black)