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Shortening a Thermostat Sensor Cable

Drdan Jan 11, 2015 01:12 AM

Greetings!

I just purchased a HabiStat Digital Pulse Proportional Thermostat, which comes with a three meter sensor cable... I only need a very short cable for my setup. Should I have an appliance shop do the work, or is it a simple DIY project? I didn't open the thermostat yet, just in case it might be a bad idea. I'd appreciate hearing from anyone who has experience in doing this. Thanks!

Replies (3)

markg Jan 12, 2015 02:12 PM

Open the controller case and look at where the cable connects to the board. Is it a connector, or solder only? Probably solder only - less costly usually.

Anyway, if it is soldered, then it can be unsoldered, trimmed, and re-soldered. As long as you know how to solder electronics. Circuit board solder pads can be delicate, definitely not something you want to solder/unsolder many times. A few times is fine.

Do you have the tools to strip the small gauge wire? Do you have an appropriate soldering iron? A 30 watt is good. Sparkfun.com has them. Soldering station with temp control is always best.

Another idea - fold up the sensor cable and use a velcro tie to secure it. Better than shortening a cable that in the future you might wish was long again.

Drdan Jan 13, 2015 01:23 PM

Thanks Mark! Knowing that it's possible, I'll just take it to someone who has the tools to do the job right. I thought about the cable tie solution, but actually shortening thw cable would be the best aesthetic solution!

markg Jan 16, 2015 03:14 PM

I agree in this case, taking it to someone with the right tools will get you what you want w/o damage to the unit.

I have been making and hacking controllers for some time now, and I have ruined my share in the process. Even though my latest creation is still somewhat bulky compared to what you can buy online, I still love doing this maker stuff.

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